Sr. Fluids Engineer, Production (Starship)

SR. FLUIDS ENGINEER, PRODUCTION (STARSHIP)

Starship is the largest and most capable space launch system ever developed. With the capability to deliver in excess of 100 metric tons to Earth’s orbit, it will fundamentally change access to space, and is the technology that will be used to establish a self-sustaining city on Mars. We will ultimately need thousands of Starships to accomplish that feat.

The Starbase production fluids team builds, maintains, and operates the fluid systems the Starship factory runs on. This includes high pressure production test equipment used to validate vehicles and components, vehicle press systems, and cleaning and contamination control equipment. Engineers on this team own hardware from problem statement through design, build, commissioning, and handoff to the technicians and operators who use it every day.

We are looking for hands-on engineers who can reduce a messy production problem to first principles, design the simplest system that meets the requirement, and stay with it until it is fully handed off and documented. You will work directly with our build shop, partner teams, and production customers on an accelerated schedule.

RESPONSIBILITIES:

• Design, build, and commission fluid systems for Starship production, including test systems, manufacturing systems, and cleaning equipment.
• Size systems and select components from hand calculations, then prove the design with testing.
• Own the system from concept through design reviews, failure mode analysis and ConOps, 3-D modeling, build instructions, testing and maintenance plan, and a handoff to production.
• Define how the system is operated and controlled, and partner with our automation team to deploy monitoring and controls.
• Support critical vehicle test operations, provide troubleshooting and technical support, and improve the equipment so it stays reliable and safe.
• Work closely with partner teams including our build shop to develop efficient and scalable manufacturing processes for your systems
• Develop and maintain detailed timelines to capture and communicate project progress
• Own the strategic outlook for your systems including critical prioritization

BASIC QUALIFICATIONS:

• Bachelor’s degree in mechanical engineering, aerospace engineering, manufacturing engineering, or other technical discipline
• 5+ years of fluid systems design, analysis, and build experience

PREFERRED SKILLS AND EXPERIENCE:

• Demonstrated ownership of a hardware project with little supervision, including clear communication with technicians, operators, and other engineers.
• Experience sizing piping, valves, regulators, and relief devices using basic compressible and incompressible flow calculations.
• Experience creating 3D CAD models, manufacturing drawings, fluid schematics, and failure mode analysis.
• Experience deploying equipment into a factory, plant, or test environment, including operating procedures, maintenance, and uptime.
• Experience with any of the following: high-pressure gas, cleanliness or contamination control, PLCs or industrial controls, basic electrical schematics, circuits, and testing, pressure-vessel or structural hand calculations, FEA, or industrial water, wastewater, or process plants.
• Experience using and creating AI tools to solve engineering problems.