Responsible for Plant support at Bosch Chakan plant for Braking systems (2 wheeler-ABS) based on customer and project requirements. The role involves end-to-end topic collaboration/ ownership, timely and error-free execution of engineering activities, technical coordination, mentoring, and driving innovation and cost optimization.
Key Responsibilities
Resolve manufacturing issues affecting production output.
Ensure smooth start of serial production (SOP).
Drive design optimization, innovation, value engineering and cost-saving initiatives.
Drive reduction of quality defects and customer complaints.
Support root cause analysis (RCA) using 8D, Ishikawa, and 5-Why methods.
Support PFMEA and process robustness activities
Improve Overall Equipment Effectiveness (OEE).
Reduce cycle time and manufacturing losses.
Analyze downtime and implement productivity improvements.
Drive continuous improvement initiatives on production lines.
Support tooling, fixtures, and process changes.
Coordinate engineering change implementation on the shop floor
Drive localization of components and suppliers.
Evaluate alternative materials and suppliers.
Support cost optimization projects and value engineering measures.
Participate in RPP and cost-saving initiatives.
Support plant teams in solving production and quality issues.
Lead cross-functional discussions with Design, Quality, Manufacturing, Purchasing, and Suppliers.
Ensure rapid containment and long-term corrective actions
Key Skills
UG-NX & Team center experience.
FMEA / PFMEA skills.
BES-PE & PEP process.
Good working knowledge on Plastic / Sheetmetal design.
Experience in preparing and maintaining BOM in SAP
GD&T and Tolerance stack up analysis.
Hands-on experience in design of Jigs and Fixtures.
Good experience in different manufacturing processes (Machining, Forging, Staking, etc.)
Problem solving skills (8D, CAR, 5Why etc. Techniques).
Self-motivated and independent working capability.
Good presentation, communication and inter-personal skills
Knowledge in Antilock Braking Systems, Components and Hydraulic circuits.
Exposure to New Product Development / Innovation Gate projects.
Hands-on experience in Cost reduction projects / proposals.
Japanese Language – JLPT N5
Expected Experience
8+ years of relevant mechanical design/development experience.
Preferably 3+ years of experience in automotive Braking systems (2 wheeler-ABS).
Experience in component ownership, design optimization/cost reduction and mentoring engineers.
Experience working with customer requirements and cross-functional/global teams is preferred.
Education
B.E./B.Tech/M.E/MTech in Mechanical Engineering or equivalent.
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