We are seeking a Manufacturing Excellence Engineer to join our team as an embedded consultant within our aerospace clients’ operations. In this role, you will act as an on-site expert, driving production line transformation through Lean, Six Sigma, and industrial simulation approaches.
You will play a key role in optimizing industrial performance, designing efficient production layouts, and supporting continuous improvement initiatives in close collaboration with client operational and engineering teams.
Key Responsibilities
Lean Manufacturing & Operational Excellence
- Lead continuous improvement initiatives using Lean methodologies (VSM, Kaizen, 5S, SMED, waste reduction)
- Deliver Six Sigma projects using DMAIC to reduce variability and improve product quality
- Define, track, and analyze key performance indicators (OEE, scrap rate, cycle time, WIP) and implement corrective actions
- Train and coach shop floor teams on Lean and Six Sigma tools and best practices
Industrial Architecture & Layout Optimization
- Design and optimize production layouts, integrating flow efficiency, safety, and ergonomics
- Perform flow simulations to evaluate and validate layout scenarios prior to implementation
- Use digital twin and simulation tools to model production lines and anticipate operational impacts
- Collaborate with industrial engineering teams to align target architectures with operational requirements
Project Management & Reporting
- Lead cross-functional improvement projects, coordinating internal and client stakeholders
- Track progress and report on milestones, performance improvements, and risks
- Produce key deliverables, including functional specifications, workshop outputs, layout designs, and performance analyses