The purpose of this position is to co-ordinate resources within the Tool room to ensure all tooling are produced efficiently, on time and in line with quality standards ensuring adherence to Health, Safety and Environmental requirements.
Tooling Manufacturing:
- Manufacture of Tooling: Jigs, Fixtures, customized gauges, molding dies spares based on production team requirements to ensure timely fulfilment.
- Handle in house process improvements, lessons learnt for future orders.
- Coordinate with suppliers for outsourced parts incl. material movement and documentation.
- Provide guidance to team to implement Kaizen, and lean manufacturing.
- Manage shop floor for EHS compliance.
- Key Result Areas / Indicators: On time delivery Fulfillment, Quality, Safety, Tooling cost and productivity
Shopfloor Management:
- Allocate orders, manage manpower to optimize in-house resource utilization.
- Develop skillset for tool room through coaching and training to associates.
- Implement system CIP and incorporate associates suggestions through employee involvement.
- Key Result Areas / Indicators: Ensure 100% orders timely fulfilment. Associate participation, their skill development as per toolroom processes requirement. Safety compliance, adherence to 5S, eLPC, suggestion scheme
Resource Planning:
- Ensure optimal utilization of Associates, Machines and manage assets.
- Provide prompt support for tooling, fixture, molding dies including their reconditioning, customized gauges and measurement stations.
- Identify business improvement opportunities.
- Key Result Areas / Indicators: Tracking toolroom output, Turnover and Productivity, Associate utilization, Performance.
Tool Room Quality Control:
- Tooling Inspection, ensure documentation of reports, Quality Statistics, FMR reports and FPY while processing the orders.
- Maintain documents for internal and external audits.
- Key Result Areas / Indicators: Track customer complaints, PSS, define improvements, QMS - No NC.