Job Summary
- As a Forming Die Engineer specializing in Bipolar Plate (BPP) tooling, responsible for the end to-end lifecycle of forming and stamping dies used in BPP manufacturing — from conceptual design and fabrication coordination through to production support and routine maintenance.
- Working at the intersection of precision tooling and high-volume manufacturing, collaborating closely with cross-functional teams including R&D, quality, and production engineering. This role is ideal for an early-career engineer who is hands-on, outgoing, and passionate about advancing clean energy manufacturing technology.
Roles and Responsibilities
- Die Design & Development: Understanding forming design and develop forming/stamping dies for BPP production. Capable discussion with supplier for forming die requirement and design. Prepare technical specification and requirement to supplier for new tool purchasing.
- Die Maintenance: Develop and execute preventive maintenance schedules for all forming dies. Diagnose die failures, coordinate repair activities, and manage spare parts inventory to minimize unplanned production downtime. Maintain accurate maintenance records and die history logs.
- Machining & Fabrication Coordination: Liaise with internal or external machine shops during die component fabrication. Provide Design for Manufacturability (DFM) feedback on machined components. Familiarity with machining processes such as CNC milling, turning, EDM, and grinding is expected.
- Continuous Improvement: Identify and implement improvements to die design, tooling materials, and maintenance practices. Drive initiatives to extend die service life, reduce scrap rates, and improve overall equipment effectiveness (OEE).
- Documentation & Compliance: Maintain complete tooling documentation including die specifications, PFMEA, control plans, and engineering change records. Ensure all tooling activities comply with Bosch quality and safety standards.