The Opportunity:
CACI is looking for a Materials Engineering Subject Matter Expert (SME) to provide part-time, on-call support to manufacturers across the Maritime Industrial Base (MIB). This role is ideal for a highly experienced materials engineer who thrives in solving complex, real-world manufacturing challenges and driving measurable improvements in production performance.
In this position, you will engage directly with manufacturers to diagnose and resolve materials-related issues impacting production, quality, and delivery. You will apply deep technical expertise to improve first pass yield, optimize material selection and processing, and enhance overall manufacturing efficiency. This role offers the opportunity to work across a diverse set of industries and production environments, contributing to critical national defense initiatives.
Responsibilities:
Provide expert consultation on an as-needed basis to manufacturers facing complex materials-related production challenges, including material processing, property analysis, material design, and safety considerations
Conduct periodic on-site assessments of manufacturing processes to identify opportunities for improvement in first pass yield, quality, and on-time delivery
Analyze production data and perform root cause analysis for material defects, failures, and inefficiencies
Develop and recommend corrective actions to resolve manufacturing issues and improve process performance
Collaborate with client engineering teams to implement solutions and monitor effectiveness over time
Advise on material selection, processing techniques, and quality control measures to optimize performance and reliability
Troubleshoot critical production bottlenecks related to material properties and behavior
Prepare and deliver clear, concise reports and presentations outlining findings, recommendations, and outcomes
Participate in periodic review sessions with stakeholders to assess progress and identify additional improvement 0pportunities
Stay current on emerging materials science and manufacturing technologies, applying relevant advancements to client challenges
Provide remote support as needed, with availability for occasional on-site visits, including time-sensitive or emergent issues
Qualifications:
Required:
Must be a U.S. Citizen with a minimum of active DoD Secret clearance
M.S. or Ph.D. in Materials Science, Materials Engineering, or a closely related field
Minimum of 7 years of hands-on experience in materials engineering within manufacturing environments
In-depth knowledge of metals, polymers, composites, and ceramics, including processing methods and applications
Strong understanding of material properties, characterization techniques, and failure analysis
Demonstrated experience conducting root cause analysis and implementing corrective actions
Proficiency in data analysis and statistical methods
Strong problem-solving and critical thinking skills, with the ability to diagnose complex technical issues
Excellent communication skills, with the ability to clearly present technical information to both technical and non-technical stakeholders
Desired:
Experience supporting multiple industries, such as aerospace, automotive, electronics, or medical devices
Familiarity with advanced manufacturing techniques, including additive manufacturing and precision machining
Experience with materials modeling and simulation tools
Six Sigma certification (Green Belt or higher)
Knowledge of lean manufacturing principles and continuous improvement methodologies
Publication record in peer-reviewed journals or technical conference proceedings
Demonstrated success in securing patents or contributing to intellectual property development
Prior experience in consulting or providing technical advisory support to manufacturing
What You Can Expect:
A culture of integrity.
At CACI, we place character and innovation at the center of everything we do. As a valued team member, you’ll be part of a high-performing group dedicated to our customer’s missions and driven by a higher purpose – to ensure the safety of our nation.
An environment of trust.
CACI values the unique contributions that every employee brings to our company and our customers - every day. You’ll have the autonomy to take the time you need through a unique flexible time off benefit and have access to robust learning resources to make your ambitions a reality.
A focus on continuous growth.
Together, we will advance our nation's most critical missions, build on our lengthy track record of business success, and find opportunities to break new ground — in your career and in our legacy.
Pay Range:
There are a host of factors that can influence final salary including, but not limited to, geographic location, Federal Government contract labor categories and contract wage rates, relevant prior work experience, specific skills and competencies, education, and certifications. Our employees value the flexibility at CACI that allows them to balance quality work and their personal lives. We offer competitive compensation, benefits and learning and development opportunities. Our broad and competitive mix of benefits options is designed to support and protect employees and their families. At CACI, you will receive comprehensive benefits such as; healthcare, wellness, financial, retirement, family support, continuing education, and time off benefits.
Since this position can be worked in more than one location, the range shown is the national average for the position.
The proposed salary range for this position is:
$90,300-$189,600CACI is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, pregnancy, sexual orientation, age, national origin, disability, status as a protected veteran, or any other protected characteristic.
caci