Responsible for new product line setup and release.
Plan for MAE and EWAK investments related to workstation and accessories for new and existing lines.
Define, purchase, set up, perform trial run and buy off for all workstations and accessories of new products.
Prepare workstations layout, set up workstation, prepare line release documents and perform manufacturing line buy off before Pilot Run or mass production.
Perform Machine and Process Capability Study to ensure machines and processes meet the capability requirement during mass production. Identify and introduce SPC on certain processes whenever applicable.
Train and guide trainers, supervisors and maintenance personnel by transferring technical and process know-how.
Monitor and supervise VSE technician performance to ensure efficiency in value stream improvement activities and processes.
Responsible for process improvement project in production through time study - VT improvement, direct productivity improvement, ergonomic, workstation, machine and technology improvement and update Management on the improvement result.
Support production in achieving the effectiveness, output, FOR and quality target through continuous improvement activity.
Liaise with maintenance personnel for maintenance plan set up and spare parts replacement for existing machine used in production.
Involve in failure analysis of production FOR and advise failure analyzer on the disposition of the rejected parts.
Involve in Sales Driven Activity (SDA) projects and prepare supplement line release documents for mass production.
Provide support for Quality problem resolution through problem solving skills PSS or 8D.
Monitor, report of KPI’s in timely manner and establish action plan.
Optimizing equipment and processes to maximize output & quality and minimize cost.
New Product Introduction
Responsibility for Start up projects, workstation layout, MAE, EWAK investments, new product line setup, workstation buyoff and release, etc.
Prepare Supplier Requirements Specification (SRS) for purchases of new machines and/or fixtures.
Actively involves in Product and Process FMEA, prepare Control Plan and production line release documents before mass production.
Coordinate PGL Guidelines workshop with PGL coordinators and project team members.
Prepare VT calculation and line capacity planning based on the projected volume for PHEK calculation.
Perform machine and process capability studies to ensure machine and processes meet the capability requirement before mass production.
Coordinate sample build in project, prepare pre-pilot and pilot run report and ensure close loop of the action implemented.
Provide training to trainers, line leaders, supervisors and maintenance personnel on assembly processes of new products by transferring the technical and process know how.
Prepare line readiness for new product SOP and SDA activity (eg: workstation buy off, line walk, ESD audit) during pre-pilot and pilot build.
Operation Support
Responsible for – process improvement activities in production (Time Study - VT improvement, direct productivity improvement, ergonomic, workstation, machine and technology improvement)
Provide assistance to resolve line FOR issues through failure analysis and advise failure analyzer on the disposition.
Support cost saving activities and approve alteration change.
Regular review and update of Production and Quality Instruction (WI), Product Quality Indication (PQI), Control Plan and Process FMEA based on the latest process control in production.
Ensure ANDI contents is checked before release and implemented correctly.
Conduct process confirmation to ensure line and process compliances and cycle time according to approved time study (VT) summary.
Conduct failure investigation with cross-functional team for non conformance incidents (VQ failure, customer complaint, FOR, etc).
Drive cross functional team for core tools projects, direct productivity improvement and continuous improvement activities.
Involve in Sales Driven Activity (SDA) projects and prepare supplement line release documents for mass production.
Active involvement in internal and external audit with updated documentation, production system and line readiness during the audit.
Implementing process improvements and technological upgrades to optimize QCD (quality, cost, delivery) and considering digital data recording for evaluation and traceability.
Evaluates MES data to find bottlenecks in machine efficiency and quality problems.