MBOM Review & Validation
- Analyze and validate the current MBOM.
- Identify and address any discrepancies, and align it with the site manufacturing processes.
- Coordinate with design, planning, and logistics to ensure BOM accuracy.
Tooling Assessment
- Evaluate existing tooling in the site for transfer feasibility.
- Identify additional tooling needs and manage procurement or redesign as necessary.
- Define tooling setup, storage, and maintenance plans for the new site.
Work Instruction & Workbook Preparation
- Review and tailor site work instructions and workbooks for local implementation.
- Ensure documentation is adapted to local standards and languages.
- Collaborate with quality and operations to validate all process instructions.
Lean Assembly Integration (LAI) Planning
- Design the lean production layout and assembly flow for the new line.
- Develop standard work documentation, takt time calculations, and line balancing.
- Lead simulations and dry runs to validate operational readiness.
Cross-Functional Coordination & Technical Leadership
- Serve as the technical lead for all IBF industrialization activities.
- Ensure effective knowledge transfer and coordination with local teams.
- Facilitate workshops, Kaizen events, and risk reviews to support project success.
Documentation & Compliance
- Guarantee compliance with aerospace standards and internal quality systems.
- Develop and maintain KPIs, reports, and risk mitigation strategies throughout the transfer.