Leads the design, execution, and sustainment of a plant-wide training and competency system for hourly and salaried employees in a ductile iron pipe manufacturing facility. Ensures employees are trained, verified competent, and aligned with safety expectations, standard work, product requirements (including AWWA/customer specifications), and company values. Owns training metrics and auditable records, develops trainers, and partners with Operations, Quality, and EHS to improve safety, quality, and operational discipline.
Key Responsibilities:
Training System & Competency
Develop and maintain job-based training matrices, qualification paths, and competency verification for all departments (production, maintenance, quality, engineering, and supervision).
Define clear requirements for high-risk and quality-critical work (e.g., molten metal handling, rotating equipment, cranes/forklifts, coatings/lining systems).
Establish measurable metrics (time-to-qualification, refresher cadence, cross-training progression, and demonstrated proficiency).
Ensure training content aligns with standard work, process controls, and product specifications.
Onboarding, Certification & Records
Own the onboarding process for new hires, transfers, and promotions; verify readiness prior to independent work.
Track and report training status, certifications, and re-certifications; escalate gaps to leaders for action.
Maintain accurate, auditable training records to support OSHA compliance, customer/third鈥憄arty audits, insurance reviews, and internal assessments.
Safety & Quality-Critical Training
Integrate applicable safety requirements into training (JSAs, lockout/tagout, confined space, PPE, safe material handling).
Partner with EHS, Operations, and Quality to evaluate effectiveness using incident/near-miss trends, defect/rework data, and process performance.
Coordinate targeted retraining and skills reinforcement based on risk, process changes, and performance trends.
Trainer Development & Accountability
Recruit, select, and onboard qualified hourly and salaried trainers; ensure coverage across shifts.
Develop Train鈥憈he鈥慣rainer expectations (technical accuracy, safety leadership, effective instruction, and consistent documentation).
Coach trainers and supervisors; implement feedback mechanisms and simple measures of trainer effectiveness.
Culture & Values Integration
Reinforcing expected behaviors and values through onboarding, job training, and leader development鈥攈ow work is performed is as important as output.
Support supervisors in coaching, recognition, and corrective feedback to strengthen accountability and operational discipline.
Continuous Improvement & Change Support
Identify skill gaps and workforce development needs; support succession and cross鈥憈raining plans.
Build structured training plans for new equipment, process changes, specification updates, or new product introductions.
McWane, Inc.
https://careers.smartrecruiters.com/McWaneInc